Internia

Process Engineer Interview Experiences

Suncor

Process Engineer

Calgary, AB

Summer 2026Accepted

University of Calgary · Chemical Engineering

4th year · 3.7+ GPA · 2 past internships

Hard Interview

TechnicalBehavioralMultiple roundsVirtual

Keep your unit ops textbook handy before this one. Technical interview was with two process engineers from the upgrader side. Went into fluid mechanics, heat and mass transfer and then a distillation column scenario where I had to go through what happens when feed composition changes. Safety culture questions came up in both the technical and HR rounds, stopping work authority and recognizing unsafe conditions. They also asked about any plant visit or field experience. Thorough but not impossible.

Questions Asked

  1. 1.Describe a time you had to troubleshoot a process that was underperforming.

Suncor

Process Engineer

Calgary, AB

Summer 2025No Offer

University of Alberta · Chemical Engineering

3rd year · 2.9-3.2 GPA · 1 past internship

Easy Interview

BehavioralPre-recordedVirtualStressful

HR screening was basic, availability and background then meeting with my interviewer who had me write test cases for a calculator app and questions about static vs dynamic testing and Windows system stuff too

Questions Asked

  1. 1.How does a pressure relief valve work and why is it a critical safety device?
  2. 2.What is process intensification and what are its benefits?

Johnson & Johnson

Process Engineer

New York, NY

Fall 2025No Offer

Purdue University · Chemical Engineering

3rd year · 2.9-3.2 GPA · 1 past internship

Average Interview

Pre-recordedBehavioralMultiple roundsVirtual

19 days from application to rejection. Started with recorded video answers, 3 attempts per question. Then two behavioral rounds and a technical session on process improvement and Six Sigma basics. They pushed J&J values alignment throughout the whole thing.

Questions Asked

  1. 1.Why Johnson & Johnson over similar companies
  2. 2.Explain what a P&ID diagram shows and how it differs from a PFD

Suncor

Process Engineer

Calgary, AB

Summer 2025No Offer

University of Alberta · Chemical Engineering

3rd year · 3.3-3.6 GPA · 1 past internship

Easy Interview

BehavioralPre-recordedMultiple roundsStressful

They were looking for specifics on how I've handled criticism from a supervisor. Hire vue was 5 questions including why Suncor and why engineering. Second round with 3 people, lots of teamwork and safety framing. Not bad but Calgary oil patch roles are competitive

Questions Asked

  1. 1.Explain what an energy balance is and where you'd apply one in a process
  2. 2.Describe a time you communicated complex process information to a non-technical audience

Hatch

Process Engineer

Mississauga, ON

Summer 2025No Offer

University of British Columbia · Chemical Engineering

2nd year · 2.9-3.2 GPA · 0 past internships

Easy Interview

TechnicalVirtual

One interview with the engineering team, technical questions. Lacked the hands on experience they wanted

Questions Asked

  1. 1.What's the difference between an adiabatic and an isothermal process

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